A Model-based Prognostics Methodology for Electrolytic Capacitors Based on Electrical Overstress Accelerated Aging

##plugins.themes.bootstrap3.article.main##

##plugins.themes.bootstrap3.article.sidebar##

Published Sep 25, 2011
Jose ́ R. Celaya Chetan Kulkarni Gautam Biswas Sankalita Saha Kai Goebel

Abstract

A remaining useful life prediction methodology for electrolytic capacitors is presented. This methodology is based on the Kalman filter framework and an empirical degradation model. Electrolytic capacitors are used in several applications ranging from power supplies on critical avionics equipment to power drivers for electro-mechanical actuators. These devices are known for their comparatively low reliability and given their criticality in electronics subsystems they are a good candidate for component level prognostics and health management. Prognostics provides a way to assess remaining useful life of a capacitor based on its current state of health and its anticipated future usage and operational conditions. We present here also, experimental results of an accelerated aging test under electrical stresses. The data obtained in this test form the basis for a remaining life prediction algorithm where a model of the degradation process is suggested. This preliminary remaining life prediction algorithm serves as a demonstration of how prognostics methodologies could be used for electrolytic capacitors. In addition, the use degradation progression data from accelerated aging provides an avenue for validation of applications of the Kalman filter based prognostics methods typically used for remaining useful life predictions in other applications.

How to Cite

R. Celaya J. ́., Kulkarni, C. ., Biswas, G., Saha, S. ., & Goebel, . K. . (2011). A Model-based Prognostics Methodology for Electrolytic Capacitors Based on Electrical Overstress Accelerated Aging. Annual Conference of the PHM Society, 3(1). https://doi.org/10.36001/phmconf.2011.v3i1.2004
Abstract 745 | PDF Downloads 473

##plugins.themes.bootstrap3.article.details##

Keywords

PHM

References
Bhatti, U., & Ochieng, W. (2007). Failure modes and models for integrated gps/ins systems. The Journal of Navigation, 60, 327.
Celaya, J., Kulkarni, C., Biswas, G., & Goebel, K. (2011, March). Towards prognostics of electrolytic capacitors. In AIAA 2011 Infotech@Aerospace Conference. St. Louis, MO.
Chatfield, C. (2003). The analysis of time series: An introduction (6th ed.). Chapman and Hall/CRC.
Goodman, D., Hofmeister, J., & Judkins, J. (2007). Electronic prognostics for switched mode power supplies. Microelectronics Reliability, 47(12), 1902-1906. (doi: DOI: 10.1016/j.microrel.2007.02.021)
Gu, J., Azarian, M. H., & Pecht, M. G. (2008). Failure prognostics of multilayer ceramic capacitors in temperature- humidity-bias conditions. In Prognostics and health management, 2008. phm 2008. international conference on (p. 1-7).
IEC. (2007-03). 60384-4-1 fixed capacitors for use in electronic equipment (Tech. Rep.).
Ikonopisov, S. (1977). Theory of electrical breakdown during formation of barrier anodic films. Electrochimica Acta, 22, 1077-1082.
Judkins, J. B., Hofmeister, J., & Vohnout, S. (2007). A prognostic sensor for voltage regulated switch-mode power supplies. In Aerospace Conference, 2007 ieee (p. 1-8).
Kulkarni, C., Biswas, G., Bharadwaj, R., & Kim, K. (2010). Effects of degradation in dc-dc converters on avionics systems: A model based approach. Machinery Failure Prevention Technology Conference, MFPT 2010.
Kulkarni, C., Biswas, G., & Koutsoukos, X. (2009). A prognosis case study for electrolytic capacitor degradation in dc-dc converters. Annual Conference of the Prognostics and Health Management Soceity, PHM 2009.
Kulkarni, C., Biswas, G., Koutsoukos, X., Celaya, J., & Goebel, K. (2010). Integrated diagnostic/prognostic experimental setup for capacitor degradation and health monitoring. In 2010 IEEE AUTOTESTCON (p. 1-7).
Kulkarni, C., Biswas, G., Koutsoukos, X., Goebel, K., & Celaya, J. (2010a). Experimental studies of ageing in electrolytic capacitors. Annual Conference of the Prognostics and Health Management Soceity.
Kulkarni, C., Biswas, G., Koutsoukos, X., Goebel, K., & Celaya, J. (2010b). Physics of Failure Models for Capacitor Degradation in DC-DC Converters. The Maintenance and Reliability Conference, MARCON 2010.
MIL-C-62F. (2008). General specification for capacitors, fixed, electrolytic.
Nie, L., Azarian, M. H., Keimasi, M., & Pecht, M. (2007). Prognostics of ceramic capacitor temperature- humidity-bias reliability using mahalanobis distance analysis. Circuit World, 33(3), 21 - 28.
Orsagh, R., Brown, D., Roemer, M., Dabnev, T., & Hess, A. (2005). Prognostic health management for avionics system power supplies. In Aerospace conference, 2005 ieee (p. 3585-3591).
Saha, B., Goebel, K., & Christophersen, J. (2009). Comparison of prognostic algorithms for estimating remaining useful life of batteries. Transactions of the Institute of Measurement and Control, 31(3-4), 293-308.
Stengel, R. F. (1994). Optimal control and estimation. Dover Books on Advanced Mathematics.
Wit, H. D., & Crevecoeur, C. (1974). The dielectric break- down of anodic aluminum oxide. Physics Letters A, December, 365-366.
Section
Technical Research Papers

Most read articles by the same author(s)

<< < 1 2