Study on the intermittent fault mechanism of electromagnetic relay under complex environmental stress

##plugins.themes.bootstrap3.article.main##

##plugins.themes.bootstrap3.article.sidebar##

Published Sep 4, 2023
Ye Jingzhong Lyu Kehong Liu Guanjun Qiu Jing

Abstract

When the relay experiences intermittent failures, its faults are difficult to reproduce, making it difficult to repair, and bringing daunting challenges to equipment reliability and mission success. Domestic and international studies have shown that environmental stresses, especially vibration stress and temperature stress, are important causes of intermittent failures of relays, but their mechanisms are not yet clear. Therefore, an in-depth analysis of the mechanism of relay intermittent failure under complex environmental stresses has become a critical challenge that needs to be accomplished. To address this issue, this paper takes a model of electromagnetic relay as the research object and conducts an in-depth study of the intermittent failure mechanism of the relay under vibration stress and temperature stress after salt spray corrosion using the technical approach of theoretical analysis, simulation analysis and experimental verification.

Abstract 72 | PDF Downloads 93

##plugins.themes.bootstrap3.article.details##

Keywords

Intermittent fault, electromagnetic relay, environmental stress, corrosion

References
Cheng, Y., & Du, Y. (1995). Atmospheric Corrosion of Electronic Devices. Materials Protection, 28(12), 16-19. doi:10.16577/j.cnki.42- 1215/tb.1995.12.008 Fu, R., (2017). Research on Simulation and Diagnosis of Degradation Failure for Electromagnetic Relay. Master's dissertation. Harbin Institute of Technology, Harbin, China.

Graedel, T. E. (1992). Corrosion Mechanisms for Silver Exposed to the Atmosphere. Journal of the Electrochemical Society, 139(7), 1963 - 1970. doi:10.1149/1.2221162

Liu, G., Lyu, K., Li, H., Li, Q., & Qiu, J. (2019). No Fault Found and Intermittent Fault Diagnosis Technique for Equipment. Measurement & Control Technology, 38(01), 5-12, 18. doi.org/10.19708/j.ckjs.2019.01.002

Liu, G., Lu, J., & Wang, H. (2011). Failure Analysis of Contactor Relay. Transactions of China Electrotechnical Society, 26(01), 81-85.

Ma, Y., (2013). Research on Failure Mechanism and Life Prediction Method for Aerospace Relays. Master's dissertation. Harbin Institute of Technology, Harbin, China.

Pan, J., (2002). Model and Estimate of Electrical Connectors under Vibration Stress. Master's dissertation. Zhejiang University, Hangzhou, China.

Ren, W., Zhai, G. (2015). Mechanical Environment Resistance Design Theory of Aerospace Electromagnetic Relay and its Application. Harbin: Harbin Institute of Technology Press.

Wang, N., (2015). Research on the Performance Degradation and Life Prediction of Railway Signal Relay under Vibration Condition. Master's dissertation. Hebei University of Technology, Tianjin, China.

Wang, X., Gao, C. & Fu, G. (2011). Study on Electronic-test Failure Analysis Technology of Electromagnetic Relay. Low Voltage Apparatus, 02, 6-9, 18.

Yan, H., (2020). Research on Recognition Technology of Reminders Material in Sealed Relay. Master's dissertation. Harbin Institute of Technology, Harbin, China.

Yang, C., (2006). Failure Analysis and Reliability Research for JZ7 Intermediate Relay. Master's dissertation. Hebei University of Technology, Tianjin, China.

Zhu, Y., & Wu, S. (2005). The development trend of military relays. A Review of Electronic Science and Technology. 01, 55-56.
Section
Regular Session Papers