Adaptive Prognostics: A reliable RUL approach

##plugins.themes.bootstrap3.article.main##

##plugins.themes.bootstrap3.article.sidebar##

Published Oct 26, 2023
Nick Eleftheroglou

Abstract

Prognostic methodologies have found increasing use the last decade and provide a platform for remaining useful life (RUL) predictions of engineering systems utilizing condition monitoring data. Of particular interest is the reliable RUL prediction of engineering assets that either underperform or outperform due to unexpected phenomena that might occur during the operational life. These assets are often referred as outliers and the prediction of their RUL is a challenging task. The challenge is to accurately predict the RUL of an outlier without taking into account outlier’s condition monitoring data in the training process but just in the testing process. As a result, the lifetime of the testing asset is shorter (left outlier) or longer (right outlier) than the training process’ lifetimes.

This study addresses this challenge by proposing a new adaptive model; the Similarity Learning Hidden Semi Markov Model (SLHSMM), which is an extension of the Non-Homogenous Hidden Semi Markov Model (NHHSMM). The SLHSMM uses a similarity function, such as Minkowski distances, in order firstly to quantify the similarity between the testing asset and each training asset and secondly to adapt the trained parameters of the NHHSMM. To demonstrate the effectiveness of the proposed adaptive methodology, composite structures have been used as a validation engineering asset. In particular, the training data set consists of strain data collected from open-hole carbon–epoxy specimens, which were subjected to fatigue loading only, while the testing data set consists of strain data collected from specimens that were subjected to fatigue and in-situ impact loading, which can be considered as an unexpected phenomenon and unseen event regarding the training process.

Utilizing the aforementioned strain data the SLHSMM RUL predictions and the NHHSMM RUL predictions were compared, so as to verify that the SLHSMM provides better prognostics than the NHHSMM. SLHSMM provides better predictions in comparison to the NHHSMM for all the test cases, demonstrating its capability to adapt to unexpected phenomena and integrate unforeseen data to the prognostics course.

How to Cite

Eleftheroglou, N. (2023). Adaptive Prognostics: A reliable RUL approach. Annual Conference of the PHM Society, 15(1). https://doi.org/10.36001/phmconf.2023.v15i1.3495
Abstract 415 | PDF Downloads 375

##plugins.themes.bootstrap3.article.details##

Keywords

remaining useful life, prognostics, adaptive prognostics, outlier analysis

References
Orchard, M.E., Tobar, F. A. & Vachtsevanos, G. J. (2009). Outer Feedback Correction Loops in Particle Filtering-based Prognostic Algorithms: Statistical Performance Comparison. Stud. Informatics Control, vol. 18, no. 4, pp. 295–304.

Daroogheh, N., Baniamerian, A., Meskin, N. & Khorasani, K. (2015). A hybrid prognosis and health monitoring strategy by integrating particle filters and neural networks for gas turbine engines. IEEE Conference pp. 1–8, 2015.

Sbarufatti, C., Corbetta, M., Giglio, M. & Cadini, F. (2017). Adaptive prognosis of lithium-ion batteries based on the combination of particle filters and radial basis function neural networks. Journal of Power Sources, vol. 344, no. November, pp. 128–140.

Si, X., Zhang, Z.X. & Hu, C.(2017). Data-Driven Remaining Useful Life Prognosis Techniques,” Springer; 1st ed. 2017 edition.

Khan, F., Eker, O., Khan, A. & Orfali W. (2018). Adaptive Degradation Prognostic Reasoning by Particle Filter with a Neural Network Degradation Model for Turbofan Jet Engine. Data, vol. 3, no. 4, p. 49.

Cadini, F., Sbarufatti, C., Corbetta, M., Cancelliere, F. & Giglio, M. (2019). Particle filtering based adaptive training of neural networks for real-time structural damage diagnosis and prognosis. Struct. Control Heal. Monit., vol. 26, no. 12, pp. 1–19.

Eleftheroglou, N., Zarouchas, D. & Benedictus, R. (2020). An adaptive probabilistic data-driven methodology for prognosis of the fatigue life of composite structures. Composite Structures, 245 (2020) 112386.

Orchard, M. & Vachtsevanos, G. (2009). A particle-filtering approach for on-line fault diagnosis and failure prognosis. Transactions of the Institute of Measurement and Control. vol. 31, pp. 221–246. doi:10.1177/0142331208092026

Rabiner, L., (1989). A tutorial on hidden Markov models and selected applications in speech recognition. Proceedings of IEEE. vol. 77, pp. 257–285. doi: 10.1109/5.18626

Lu, XF. & Liu, M., (2014). Hazard rate function in dynamic environment. Reliability Engineering and System Safety. Vol 130, pp. 50–60. https://doi.org/10.1016/j.ress.2014.04.020

Si, X. S., Zhang, Z. X. & Hu, C. H. (2017). Data-Driven Remaining Useful Life Prognosis Techniques. Beijing, China: Springer Series in Reliability Engineering

Bogdanoff, J. L. & Kozin, F. (1985). Probabilistic models of cumulative damage. New York, USA: Wiley-Interscience.

Peng, Y. & Dong, M. (2011). A prognosis method using age dependent hidden semi-Markov model for equipment health prediction. Mechanical Systems and Signal Processing. vol. 25, pp. 237–252. doi:10.1016/j.ymssp.2010.04.002

Deng, B. & Jiang, D. (2017). Determination of the Weibull parameters from the mean value and the coefficient of variation of the measured strength for brittle ceramics. Journal of Advanced Ceramics. vol. 6, pp. 149–156. doi: 10.1007/s40145-017-0227-3

Eleftheroglou, N. & Loutas, T. (2016). Fatigue damage diagnostics and prognostics of composites utilizing structural health monitoring data and stochastic processes. Structural Health Monitoring. vol. 15, pp. 473-488. doi:10.1177/1475921716646579

Shen, Z., He, Z., Chen, X., Sun, C. & Liu, Z. (2012). A monotonic degradation assessment index of rolling bearings using fuzzy support vector data description and running time. Sensors. vol. 12, pp. 10109–35. doi: 10.3390/s120810109

Moghaddass, R. & Zuo, M. J. (2014). An integrated framework for online diagnostic and prognostic health monitoring using a multistate deterioration process. Reliability Engineering and System Safety. vol.124, pp. 92–104. https://doi.org/10.1016/j.ress.2013.11.006

Lekhnitskii, S.G., Tsai, S.W. & Cheron T. (1963). Anisotropic plates. Gordon and Breach Science Publishers New York. New York.
Reifsnider, KL & Talug, A. (1980). Analysis of fatigue damage in composite laminates, International Journal of Fatigue 2. pp. 3–11.
Section
Technical Research Papers